Discrete and process manufacturing systems to plan, execute and improve production
iCube Manufacturing is a suite of manufacturing systems for discrete and process based manufacturing, with specialized derivatives for plastic molding, paper converting, food, beverage and apparels. The solutions are for emerging to established system integrators, factories and manufacturing contractors in various industries.
They manage the entire engineering and manufacturing work, from product definition to development, product release and engineering changes, document control, revision control, material and capacity planning, production scheduling, shop floor control, quality control and corrective actions.
The built-in inventory system for WIP (work-in-progress) consists of bins assigned to work centers corresponding to the manufacturing processes configured to the specific machines, tooling and labors. During a manufacturing order, the system routes the material in and out of each process in the manufacturing workflow, tracks the inventory transformation and yields of output, byproducts, recyclables and materials, the usage and overhead of machines; the direct and indirect labor and other miscellaneous cost.
The status, progress, performance, quality, cost and projection of manufacturing work are visible, with options to react for existing work and intelligent information for on-going improvement.
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define, create, approve and maintain item informationmore
manage and approve product releases with document and revision controlmore
Bill of Materials
design, approve and revise bill of materials with document and revision controlmore
workflow to track manufacturing orders from creation, approval, executing to completionmore
schedule and allocate materials, labor and machines to work orders by processmore
Shop Floor Control
track material, labor and machine usage by process and classify costsmore
derive net requirement, constraints and shortfall with resolution per item per planning periodmore
To identify capacity constraints and shortfall of output with projected delay per planning periodmore
manage work subcontracted to contractors from start to end with inventory consignmentmore
manage labor activities, attendance, work assignment and performancemore
manage design changes from creation to completion with BOM integrationmore
manage product faults from reporting to resolution with ECO integrationmore
manage design faults from reporting to resolution with analysismore
manage build-to-order quotes with lead-time, cost and schedule for different lot sizesmore
analyze performance for planning, execution and quality with insights for improvementmore